Jloncell PP Honeycomb Core Manufacturer for Lightweight Composite Panels
Lightweight and high-strength polypropylene honeycomb for transportation, marine, furniture, construction and industrial sandwich panel applications.
Rich Industry Experience
Reliable Product Quality
Customized Solutions
Flexible Service
What is Jloncell PP Honeycomb Core?
PP honeycomb core is a lightweight thermoplastic structural material made of polypropylene with a hexagonal honeycomb structure. It features an outstanding strength-to-weight ratio and long service life, and is widely used for composite sandwich panels.Compared with traditional plywood and solid boards, PP honeycomb core greatly reduces overall weight while maintaining stable mechanical strength and impact resistance. The material is also recyclable, corrosion-resistant and easy to process.
Key Features of Jloncell PP Honeycomb
Lightweight Structure
PP honeycomb core is ultra-light, helping reduce vehicle weight, increase load capacity, improve running speed and lower transportation costs. It is commonly used for truck bodies, yachts, cars, trains, interior decorations, decks, floors and luggage production.
High Compressive & Impact Resistance
It features outstanding compression and impact resistance, which can absorb external impact force and reduce structural damage. It is suitable for automotive bumpers, sports protective gear and other impact-resistant parts.
Excellent Sound Insulation Performance
With excellent sound insulation performance, it effectively blocks sound transmission. It is widely used for yachts, vehicles, trains and noisy indoor spaces to reduce noise.
Superior Thermal Insulation Performance
It provides stable thermal insulation to keep internal temperature constant, making it ideal for refrigerated trucks and cargo van enclosures.
Jloncell PP Honeycomb Series
Raw Bare PP Honeycomb Core
Raw bare PP honeycomb core without surface lamination, convenient for customers to paste self-selected facings for customized composite panels.
Non-woven Fabric Faced PP Honeycomb Core
PP honeycomb core laminated with non-woven fabric. The adhesive-friendly surface supports easy secondary lamination, ideal for making lightweight and high-strength sandwich panels.
CFRT Faced PP Honeycomb Board
CFRT-faced PP honeycomb panel adopts glue-free thermal fusion with high-strength continuous fiber reinforced thermoplastic skins. It offers excellent rigidity, impact resistance and anti-delamination performance, making it ideal for truck bodies, caravan walls and heavy-duty industrial applications.
Furniture Honeycomb Board
Available in wood grain, stone grain, metallic, frosted and polished finishes. Formaldehyde-free, odorless and eco-friendly, with textures identical to standard furniture boards.
Anti Slip Honeycomb Board
Laminated with anti-slip fabric for higher surface friction. Lightweight and safe, widely used for truck floors, stage platforms, coach aisles and outdoor anti-slip flooring.
Specification of Jloncell PP Honeycomb
| Category | Unit | Test Standard | 6-hole | 8-hole | 10-hole | 12-hole | |||||||||||||||||
| Density | kg/m³ | GB 1464 | 100 | 120 | 70 | 80 | 100 | 120 | 70 | 80 | 60 | 70 | 80 | ||||||||||
| Average | |||||||||||||||||||||||
| Compressive Strength | MPa | GB 1453 | 2.08 | 3.4 | 1.4 | 1.71 | 2 | 2.7 | 1.37 | 1.6 | 0.8 | 1.2 | 1.52 | ||||||||||
| Compressive Modulus | MPa | 23.2 | 34 | 28 | 33.1 | 46 | 56 | 20.1 | 25.2 | 13.4 | 17.5 | 20.3 | |||||||||||
Jloncell PP Honeycomb vs Plywood
| Feature | PP Honeycomb Core | Plywood |
| Weight | Extremely lightweight | Heavy |
| Water Resistance | Excellent, non-absorbent | Poor, prone to swelling |
| Corrosion Resistance | Excellent | Limited |
| Rot & Mold Resistance | Excellent | Poor in humid environments |
| Service Life | Long-term durability | Moderate |
| Maintenance | Low | Higher maintenance required |
| Recyclability | 100% recyclable thermoplastic | Limited |
Why Engineers Choose Jloncell PP Honeycomb Core
| Engineering Requirement | PP Honeycomb Solution |
| Reduce Panel Weight | Ultra-lightweight cellular structure |
| Improve Stiffness | Excellent sandwich panel rigidity |
| Lower Transportation Cost | Reduced overall product weight |
| Resist Moisture & Corrosion | Polypropylene material |
| Improve Sustainability | Fully recyclable thermoplastic |
| Increase Payload Capacity | Lightweight structural core |
| Extend Service Life | Corrosion and rot resistant |
15+ Years of Composite Material Experience
Automated Honeycomb Production Lines
Consistent Density & Cell Structure Control
Custom Thickness from 5mm to 500mm
Density Range from 60kg/m³ to 160kg/m³
OEM & ODM Manufacturing Support
Fast Delivery & Global Export Experience
Why Choose JLON
Rich Industry Experience
15+Years of experience serving the global high-end manufacturing industry.
Reliable Product Quality
Strict quality control system ensures stable and reliable products.
Customized Solutions
Providing the most suitable products and services according to your specific needs.
Flexible Service
Short lead time, global shipping & flexible MOQ for small trial & bulk orders
FAQ of Jloncell PP Foam Core
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What is PP honeycomb core used for?
It is widely applied in transportation, marine, furniture, construction and industrial sandwich panel structures.
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Can PP honeycomb core be used for marine projects?
Absolutely. It is ideal for boat interiors, yacht furniture and other marine composite structures.
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What density should I choose?
Low density for lightweight panels; high density for higher mechanical strength and load-bearing use.
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What thicknesses are available?
Standard thickness ranges from 8mm to 100mm. Custom thickness is acceptable.
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What surface finishes do you offer?
Plain surface, non-woven fabric surface and reinforced woven fabric surface are available.
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Can PP honeycomb core be laminated with fiberglass?
Yes. It is commonly combined with FRP fiberglass sheets to make high-performance composite panels.
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Is PP honeycomb core recyclable?
Yes. Polypropylene is an eco-friendly recyclable thermoplastic material.
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Do you provide free samples?
Yes. Samples are available for customer testing and evaluation
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Are there any other specific applications for PET foam core?
PET foam core can be used to manufacture moulds and swimming pools (as an alternative to PP honeycomb)
It is used as a structural core and formwork for lamination in fiberglass
swimming pool construction.